Full Automatic Mattress Manufacturing Machines , Industrial Foam Machine For Sofa / Shoes
The ZHF-2017 Horizontal Continuously foam production line is an automatic continous foaming machine for producing flexible polyurethane foam used in furniture,shoe material,packing,electron,garment and transportation industrial.it's the ideal production equipment for large-scale foaming.
We use the siemens invertor/motor and U.S. viking pump and some good spare parts that good for make the flexible foam. The density we can make is from D8-D100 and we can add abt 50% of the lime powder during density above D23.
Description:
This machine is mostly used for producing of soft urethane foam rubber productions
(density is about 10-50kg/m³).
It’s automaton-action level is high.the production is low low cost and the operation is
simple.It is desirable equipment to manufacture products of foam rubber in furniture,
shoes,circumference,electron clothing andautomobile industry.
Main specification
| Oven Length | 18m |
| Foam Height | 1.0-1.25m |
| Foam Width | 1.0-2.25m |
| foam desity | 8-200kg/m³ |
| total power | 130KW |
| inner coveyer length | 18m |
| side board adjustable width | 0.98-2.3m |
| conveyer belt speed | 0-8m/min |
| fall plate | seven section adjustable |
| total output | 100-300kg/min |
| machine dimension | L35× W4.2 ×H3.2m |
Main technique specification:
| Dimension | Total length 35m×Total width 4m×Total Height 3m |
| Foaming material Group | 13 groups, man-machine interface, both manual and automatically computer control |
| Foaming width | 980mm～2250mm |
| Foaming height | Max 1200mm |
| Foaming density | 8Kg/m³～100kg/m³ |
| Foaming speed | 2000r/min～7000r/min |
| Max total output | 300kg/min |
| Material spraying way | ① The way of down sprayer head (upper, down, front, back can be adjusted) ② the way of trough overflow pipe. |
| Controlling way of foaming | ①PLC controlling, can continuously foaming two different formulas in one time ②All inverter controlling foaming and work in phase with the production line ③Oven declining board height and width can be adjusted by control box. ④Oven side links width can be adjusted by control box |
| Mixing –head motor | |
| Total power | About 90kw |
| Type | Use | Specification | Qty |
| Big material tank | PPG | 5m³/δ5mmA3 steel plate, with temperature controlling, stirrer, filter system | 1 |
| Big material tank | POP | 5m³/δ5mmA3 steel plate, with temperature controlling, stirrer, filter system | 1 |
| Big material tank | CaCo3 | 5m³/δ5mmA3 steel plate, with temperature controlling, stirrer, filter system | 1 |
| Big material tank | TDI | 5m³/δ5mm A3 steel plate, with temperature controlling, stirrer, filter system | 1 |
| Big material tank | Flame retardant | 2m³/δ3m stainless steel, with filter system | 1 |
| Big material tank | MC | 2m³/δ2mm stainless steel, with filter system | 1 |
| Small material tank | Si | 180L/δ1mm stainless steel | 1 |
| Small material tank | A-33 | 180L/δ1mm stainless steel, with filter system | 1 |
| Small material tank | T9 | 180L/δ1mm stainless steel, with filter system | 1 |
| Small material tank | H2O | 180L/δ1mm stainless steel | 1 |
| Small material tank | Color | 180L/δ1mm stainless | 1 |
| Small material tank | Anti-yellow | 180L/δ1mm stainless steel | 1 |
| Small material tank | Black | 180L/δ1mm stainless steel | 1 |
| Floor powder mixing tank | PPG, POP, Powder | 1.5m³/δ3mmA3 steel plate, with filter system | 1 |
| Filter tank | POP, Powder | 1.5m³/δ4mmA3 steel plate | 1 |
Q: How many days for the install and testing of the machine?
A: After all the machine in your factory we will send 1-2 engineer help to install the machine you must send someone to help about 30 days installation will finished. After that one electrician and one foaming engineer will come to connecting the cable and run the machine in 15days. Total 45days the machine can be running.
Q: For the cost of the engineer how much I need to pay?
A: You need to pay USD40 one day for one engineer and also need to pay for the visa fee turn-round ticket fee and food hotel.
Q:What kind of raw material tools we need to prepare for the testing?
A: We will send you a list for the tools that you need to prepare for testing and also can help to buy if you required.
Q: After the machine testing if we need some engineer to stay in our factory can you help to find?
A: Sure we can help to hire one experience engineer to work in your factory but you need to discuss the salary and all details with him.
Q:During the foaming if we have some problems abt the foam and the machine how can we do ?
A: You can just call our after sale manager explain for the situation or send some picture we will help to handle within 24hours.
The main part of the machine
