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Flexible Low Pressure Mattress Foam Production Line With PLC Control , 60Kg / m³
(1)Main technique specification:
1, Dimension:Total length 33m×Total width 4m×Total Height 3m,Roller ( 3 m)
2, Foaming material Group: 13 groups, man-machine interface, automatically computer control
3, Foaming width: 980mm~2250mm
4, Foaming height: Max 1200mm
5, Foaming density: 8Kg/m³~100kg/m³
6, Foaming speed: 2000r/min~7000r/min
7, Max total output:300kg/min
8, Material spraying way:
① The way of down sprayer head (upper, down, front, back can be adjusted)
② the way of trough overflow pipe.
9, Controlling way of foaming:
①PLC controlling, can continuously foaming two different formulas in one time
②All inverter controlling foaming and work in phase with the production line
③Oven declining board height and width can be adjusted by control box.
④Oven side links width can be adjusted by control box.
10, Mixing –head motor: 37kw
Machine Main Specifications:
Oven Length | 18m | Inner Conveyer length | 18m |
Foaming Height | 1.0-1.25m | Side Borar Adjustable Width | 0.98-2.3m |
Foaming Width | 1.0-2.25m | Conveyer Belt Speed | 0-8m/min |
Foaming Density | 8-100kg/m3 | Fall Plate | Six section adjustable |
Total Power | 130KW | Total output | 100-300kg/min |
Motor | Dongguan/Siemens | Pump | U.S. Viking /Japan Shimadzu/China Shanghai |
(2)Transducer Types
Model | Power/kw | Use | Qty | Brand |
G120 | 37 | Mixing head | 1 | Siemens |
G120 | 7.5 | POP, CaCo3 | 2 | Siemens |
G120 | 5.5 | PPG, | 1 | Siemens |
G120 | 4 | TDI, Flame retardant | 2 | Siemens |
G120 | 2.2 | MC, color | 2 | Siemens |
G120 | 1.5 | Water, Ann, Si, Tin, Color Anti-yellow etc | 7 | Siemens |
G120 | 0.75 | Spray head | 1 | Siemens |
VFD-B | 5.5/3.7/1.5 | Oven inner conveyer line,side conveyer line, cutting machine | 3 | Delta |
Terms of Payment: 30% advance payment by T/T upon signing the contract
70% covered by T/T before delivery or sight confirmed L/C.
Installation and Start-up: 2 technicians will be assigned to coordinate installation,commissioning and
training, cost for flight and suitable accommodation plus USD50/day will be charged additionally.
Warranty: 12 months limited warranty. Starting from date of delivery excluding wear parts.
Shipping cost for parts to be replaced during warranty period have to be borne by the customer.
Q: How many days for the install and testing of the machine?
A: After all the machine in your factory we will send 1-2 engineer help to install the machine you must send someone to help about 30 days installation will finished. After that one electrician and one foaming engineer will come to connecting the cable and run the machine in 15days. Total 45days the machine can be running.
Q: For the cost of the engineer how much I need to pay?
A: You need to pay USD50 one day for one engineer and also need to pay for the visa fee turn-round ticket fee and food hotel.
Q:What kind of raw material tools we need to prepare for the testing?
A: We will send you a list for the tools that you need to prepare for testing and also can help to buy if you required.
Q: After the machine testing if we need some engineer to stay in our factory can you help to find?
A: Sure we can help to hire one experience engineer to work in your factory but you need to discuss the salary and all details with him.