Automatic Continuous Polyurethane Foam Machine / Sponge Production Line
Options
Increase total output to maximum 300,350,380,450,650 kg / min.
Mixing head : add variable speed drive to change the mixing speed.
Increase the width of the conveyor to make a wider block more than 2070, maximum up to 2500mm.
Extra polyol, TDI, catalyst metering unit.
Calcium carbonate or melamine feeder system. Pigment system, traditional or milliken reactant system.
Infrared heaters, air compressor, air tank, chillier, heater unit for control chemical temperature.
Chemical tanks, transfer pumps.
Sidewall with moveable conveyor: Two sidewall starts from the fall plate to the side paper rewind.Adding vertical slat conveyor instead of traditional steel plate sidewall.
R.S. System: Add one layer PE film to both sides of block then pull them up during foaming to make the top squarer and increase usable volume.
Liquide lay down system: Lays the mixture directly to the fall plate instead of the trough. One additional fall plat will be added to the original 5 section fall plate. Pinholes will be minimized for some special foam.
Flat top device: Place a PE film or kraft paper on the top of foam block from feeding station to the telescopic plate in order to make the top of foam block more horizontal.
High pressure system for producing Polyester and Polyether foam.
Round block making system
All cutting equipment : block cutter, horizontal, vertical CNC contour cutting machine, peeling machine.
Auto block storage, crane unit
Product Description
Full-automatic Continuouse Polyurethane Foam Making Machine is the automatic horizontal continously foaming machine that make the furniture foam like sofa and mattress. The standard machine was together with 13 kinds of raw material.
For the process of foaming:
Loading all the raw materials inside the material tank with the loading system--control the temperature of the raw material inside the tank with the chiller--check the flow of all the raw materials before foaming--make some small sample test before foaming (make sure the flow and everthing is correct)--Put the karft paper and the plastic film-- foaming process
Main specification
| Model | Pass Caliber | Use | Qty | Brand |
| K-301L/75DA cross valve | G2″ | POP, PPG,CaCO3,Foam | 3 | Korea |
| K-301L/63DA p cross valve | G1″ | TDI foam | 1 | Korea |
| K-301L/32DA cross valve | G½″ | Other small material, Flame retardant, Anti-yellow | 9 | Korea |
| DK800 glass flow meter | 20-200 L/h | AIR | 1 | China |
| FA10-15 glass flow meter | 40~400L/H | H2O | 1 | China |
| FA10-25F glass flow meter | 150~1500L/H | MC | 1 | China |
| FA10-25F glass flow meter | 600~6000L/H | TDI | 1 | |
| Transducer speed adjusted head | Φ25*2000mm | foam | 1 | Qianghui |
| Max.Output Capacity | 200~350kg/min(Continuous Type) |
| Mixer Total Power | 37kw |
| Max.Mixing Speed | 2500~6000r/min |
| Foaming Type | Trough & Sprayer |
| Standard Material Q.T.Y. | 13 Groups. |
| Foaming Size | W2300mm*H1300mm(Width Adjustable) |
| Control System | PLC Digital Touch Screen |
| PPG Tank | 5Ton*1Set. |
| POP Tank | 5Ton*1Set. |
| TDI Tank | 5Ton*1Set. |
| MC Tank | 2Ton*1Set. |
| Caco3 Tanks | 5Ton*1Set |
| T-9/Amine/Color 1ABCD/ Silicone /Water Tanks | 180L*8Sets |
| Side Wall Size | L16m*H1200mm |
| Fall plate | L8.5m*W0.98~2.4m(Adjustable) |
| Foaming Platform | L2000mm*W3000mm*H700mm |
| Conveyor Line | L16.9m |
| Side/Bottom Paper Feed & Rewind System | 2Sets. |
| Walkway | W500mm*L15m |
| Air Valves | U.S. Standard |
| Chiller(Both Cooling & Heating System) | 1Set*1.5HP |
| R.S.Pulling System | 1Set. |
| Foaming Density Range | 8~150kg/Cubicmeter. |
| Match With Block Cutter | 1Set. |
| Total Motor Power | Approx 125kw. |
| Machine N.W. | Approx 30 Ton |
| Floor Space Required | L45m*W5m*H4.5m. |
Our Services
1. We will help to design the layout of the machine that put in your factory.We will send 2-4 experience engineers to install and testing the machines.
2. We will teach your engineer how to operate the machine and how to maintain the machines.
3. We will give you the machine operation manual and the best formulation for target products that you are going to make.
4. We will help to buy the best raw material for making the foam if you needed.
The main part of the machine
Specification for 13groups of Horizontal foaming m...
