Automatic Memory Polyurethane sponge with Siemens inverter foam sheets production line
Product Description
[Specifications]
| Dimension | L35M×W4M×H3M |
| Foaming width | 980mm~2250mm |
| Foaming height | Under 1200mm |
| Foaming density | 8kg/m3~100kg/m3 |
| Foaming speed | 2000rpm~7000rpm |
(1)The whole machine parts specifications:
1. Foaming control Platform(standard) L3m×W2.52m×H0.7m
2. Oven declining board (standard) L9m×W0.98m~2.30m
3. Oven side links(standard) L18m×W2.3m×H1.2m
4. Oven machine frame(standard) L18m ×W4m×H3m
5. Oven inner conveyer line (standard) L18m×W2.3m×H0.83m
6. Foam block cutter machine (standard) W2.3m×H1.30m(saw/knife with cross type )
(2)Main technique specification
1. Total length 35m× width 4m×height 3m
2. Foaming material Group: 13 groups, man-machine interface, automatically computer control
3. Foaming width 980mm~2250mm
4. Foaming height Max 1300mm
5. Foaming density 8Kg/m³~100Kg/m³
6. Foaming speed 2000r/min~7000r/min
7. Max total output 300KG/min
| Motor | Guangdong brand |
| Pump | Viking pump & Chinese pump |
| Invertor | Siemens brand |
| PLC | Siemens |
| Temperature | Control system |
| Max Output Capacity | 200~350kg/min(Continuous Type) | Side Wall Size | L18m*H1220m |
| Mixer Total Power | 37kw | Fallplate | L7m*W1.3~2.3m(Adjustable) |
| Max Mixing Speed | 200~7000r/min | Foaming Platform | L2000mm*W3000mm*H700mm |
| Foaming Type | Trough & Sprayer | Conveyor Line | L18.1m |
| Save Formular Q.T.Y. | 13 groups | Side/Bottom Paper Feed & Rewind System | 2sets |
| Foaming Size | W2300mm*H1300mm(Width Adjustable) | Walkway | W500mm*L12m |
| Control System | PLC Digital Touch Screen and Electric Control System | Air valves | Euro Standard |
| PPG Tank | 5ton*1set | Chiller(both cooling&Heating system) | 1set*15kw(20HP) |
| POP Tank | 5ton*1set | Side film lifting system | 1set |
| PPG+CACO3 Tank | 5ton*1set | Foaming Density Range | 6-100kg/Cubicmeter |
| Fire-Retardard Tank | 2ton*1set | Match with block cutter | 1set |
| TDI Tank | 5ton*1set | Total Motor power | Approx 120kw |
| MC Tank | 2ton*1set | Air compressor | Match with 7.5kw(10HP)*1set |
| Silicone+Water Tanks | 180L*2sets | Machine N.W. | Approx *25ton |
| T-9+Amine+Color(A.B.C) | 180L*5sets | Floor Space Required | L45m*W5m*H4.5m |
Remark:The above only for reference. All the data is subjected to sold products.
The frame of production line
The foam oven
Foaming control platform
Mixing head and material tanks
Packing & shiping
How is the packing of the machine?
The entire machine will be nude packing. Some of the parts will be pack in wooden case. Others will be simple pack with paper or foam sheet with plastic film.
How many container will be needed for the whole set of machine?
Total three containers is enough 2*40HQ+1*20GP. In order to save the place and the cost of delivery we will also put some parts that inside the raw material tank.
We will try the best way to pack all the machine well and also save the freight cost.
Our Services
We will help to design the layout of the machine that put in your factory.
We will send 2-4 experience engineers to install and testing the machines.
We will teach your engineer how to operate the machine and how to maintain the machines.
We will give you the machine operation manual and the best formulation for target products that you are going to make.
FAQ
Q: How many days for the install and testing of the machine?
A: After all the machine in your factory we will send 1-2 engineer help to install the machine you must send someone to help about 30 days installation will finished. After that one electrician and one foaming engineer will come to connecting the cable and run the machine in 15days. Total 45days the machine can be running.
Q: For the cost of the engineer how much I need to pay?
A: You need to pay USD50 one day for one engineer and also need to pay for the visa fee turn-round ticket fee and food hotel.
Q:What kind of raw material tools we need to prepare for the testing?
A: We will send you a list for the tools that you need to prepare for testing and also can help to buy if you required.
Q: After the machine testing if we need some engineer to stay in our factory can you help to find?
A: Sure we can help to hire one experience engineer to work in your factory but you need to discuss the salary and all details with him.
Q:During the foaming if we have some problems abt the foam and the machine how can we do?
A: You can just call our after sale manager explain for the situation or send some picture we will help to handle within 24hours.
